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Spar saddle
7. Note the fixture I made. It has the correct depth of the spar. As you drill your spar caps, take...
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Uploaded on May 4, 2010
Spar drilling
4. Always keep everything level and true to the drill press. This will take some rigging but will pay off in good 90 degree holes.
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Uploaded on May 4, 2010
spar drilling
3. Sometimes you will need to reposition the drill in the chuck to drill all the way through. Be careful and use lots of cutting oil.
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Uploaded on May 4, 2010
Match drill spar
4. Remember to deburr at each drilling. This will take a while. Note expensive and High Tech roller...
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Uploaded on May 4, 2010
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Map
Match drill spar
3. Always support and hold fast all parts. You only have one chance. Go slow.
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Uploaded on May 4, 2010
Tail tip from front
Tail tip from rear
Tail tip from above
4. I had to fill with feather fill in this area to mate with metal.
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Uploaded on Jan 11, 2008
Rudder Horn
5 point 2 degrees
4. Keep pounding until the gauge slides across the part with out any light showing through
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Uploaded on Jan 11, 2008
Bending rudder horn
4. Start beating the part accross the width. Test your work a few time and be sure to set the part at...
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Uploaded on Jan 11, 2008
Bending set up
Shim detail 4 27 2003
5. You make little "Donuts" out of .025 and .032. place and rivet.
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Uploaded on Dec 10, 2007
Bob's Shading System
1999 & 2000
2000 Ribs and Spar Parts
2001 Spars and Control...
2002 Control Surfaces
2002 Start Wing
2002 Oshkosh & Topeka...
2003 Left Wing
2003 Wing and Ldn Lt
2003 Wing and Tips
» More Sets
